Precision Gear Cutter for Accurate Gear Machining and Performance

Main Features

• Excellent cutting performance: Provide precise cutting to ensure the accuracy and smoothness of gears.

• Strong wear resistance: Can keep the cutting edge sharp for a long time, reducing the number of tool replacements and increasing productivity.

• High precision machining: Precise manufacturing process and design ensure the accuracy and stability of gears.

• Long tool life: Compared with traditional material tools, it has a longer service life.

• Customized service: Adjust the specification, shape and accuracy level of the tool to meet the specific needs of customers.

Use and Maintenance

When using carbide gear cutters, care should be taken to select appropriate cutting parameters to avoid damage to the tool due to overloading. At the same time, it should be ensured that the precision of machine tools and fixtures meets the machining requirements.

In the machining process, the reasonable use of coolant can reduce the cutting temperature, reduce tool wear, and extend tool life. The appropriate type and flow of coolant should be selected according to the machining material and tool material.

During machining, chips and coolant residues may accumulate on the cutting edge. These residues will affect the cutting performance and machining quality of the tool. Therefore, the accumulated chips and residues on the cutting edge should be cleaned in time to keep the tool clean and sharp.

Regular inspection and maintenance of the tool, including cleaning the accumulated chips on the cutting edge, checking the tool wear, etc.. If the tool is found to be badly worn or damaged, it should be replaced with a new tool in time.

Carbide gear cutters should be stored in a dry, ventilated environment free of corrosive gases. Avoid prolonged exposure of the tool to moisture or corrosive gases to avoid rust or corrosion of the tool. Meanwhile, the tools should be categorized and stored to avoid damage caused by mutual collision and extrusion.

• Automobile: Processing of automobile gearbox gears

• Machinery: Gear processing in various mechanical equipment

• Aerospace: Machining of high-precision gears to meet the stringent requirements of the aerospace field

• Wind power: Gear processing in wind turbine gearboxes

• Electronics: Machining of small precision gears for precision instruments and equipment.

• Watches and clocks: Fine timepiece gears for fine watches and clocks.

• Toys: Transmission gears in some mechanical toys

• Other industrial fields: Shipbuilding, heavy machinery